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EcoHORNET superheated steam generators, using pellets from any biomass, provide industry with access to inexpensive, non-polluting renewable energy.

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  • Low operating cost

  • Works with pellets of any biomass

  • Compact design, small footprint

  • Pellet feed and automatic ash removal

  • Collecting ash outside the heat exchanger and maintaining yields over time

  • Internet control and control of the burner

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The performance of the patented burner and the ecoHORNET technology guarantee high-performance equipment with reduced service and maintenance costs.

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The design principles behind the boiler design were to achieve cumulative efficiency with shorter maintenance cleaning times. The boiler is automated with 24-hour periodic monitoring according to the PT C 11-2010 directive.

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The steam boiler is produced in accordance with European Directive 97/23 / EC (HG 584/2004) on the conditions for placing pressure equipment on the market.

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The design, execution, verification and tests to which the boiler has been subjected have been carried out in accordance with standard SR EN 12953 / parts.

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Pellet saturated vapor generator

Pellet saturated vapor generator
Efficiency

Efficiency    <>     Technology    <>      Application

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Green energy for industry

  • Introducing green energy from renewable sources into industry (industry is a big consumer and a polluter) is a big step towards effectively reducing greenhouse gas emissions. The use of renewable energies increases the competitiveness of economic agents.

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Advantages

  • Reduction of production costs

  • Savings on the energy bill

  • Operation with pellets - environmentally friendly fuel

  • Use of by-products and first-level waste for their own energy, which saves on purchases of gasoline, natural gas or electricity

  • Improve the image of the company while respecting the environment (reduction of CO2 emissions, reduction of waste, etc.)

  • Improve energy efficiency - The possibility of financing and outsourced energy supply services

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Cost control and energy independence

  • Energy consumption is a key factor in the industrial sector, the use of steam in technological processes influences production costs and profits can be affected by fluctuations in fossil fuel prices. In industries such as timber, logistics, food, agriculture, part of the waste - pallets, sawdust or shellfish, organic waste - can be transformed into pellets. Thus, the waste is transformed - sometimes at the cost of money to dispose of it - into an efficient energy source for domestic and commercial consumption.

Technology
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  1. The steam boiler is constructed from P265GH steel which is a special steel used for pressure equipment operating at high temperature. The boiler is a type of 2-burner gas boiler with a boiler room and a submerged and cooled boiler. The fire tube and flue pipes are arranged vertically to achieve self-cleaning of their walls. All boiler construction elements are welded with full, radiation or ultrasonic welding to ensure maximum operational reliability.

  2. Multi-system burner AHP 600 ecoHORNET burner working with pellets made from any biomass.

  3. Heat recovery for preheating feed water.

  4. Steam collector - Steam from the boiler is collected in a vessel located above the boiler. It's halfway full of water. The connection to the lower body of the boiler is made by means of three Dn80 connections. The container is equipped with steam outlet fittings, safety valves, pressure gauge, fittings and level indicators for prismatic glass.

  5. The boiler is equipped with a range of accessories with different characteristics:

  6. Safety accessories: safety valves, safety level instruments, safety pressure switch

  7. Indicator accessories: prismatic glass level indicators, pressure gauge

  8. Adjustment accessories: level probe regulator, pressure switches

  9. Power supplies: multistage centrifugal pumps

  10. Pellet feed with endless screw

  11. External, mobile, large capacity ashtray with timed ash extractor.

  12. Treated water basin

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Efficiency    <>     Technology    <>      Application

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Steam generators have a compact electrical panel wired to various equipment from the burner to the boiler.

 

The ecoHORNET burner is controlled by Sigmatek Automation and can be monitored and programmed over the Internet.

Steam generators have a compact electrical panel wired to various burner and boiler equipment.

 

Characteristics:

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Capacity: 800-1000 kg steam / h

Pressure: 0.7 - 8 bar

Hydraulic test pressure: 14 bar

Steam temperature: 115-175 ° C

Net weight: 2850 kg

Power supply: 400V

Consumption: 120-130 kg of pellets / h

Minimum pollutant emissions: CO <250mg / Nm³, VOC <10mg / Nm³, particles <7.4mg / Nm³

 

We produce steam and superheated water generators with pellet operation, of different capacities, according to user demands.

Application

Efficiency    <>     Technology    <>      Application

In industries such as timber, logistics, food, agriculture, part of the waste - pallets, sawdust or shellfish, organic waste - can be transformed into pellets.

 

Thus, the waste is transformed - sometimes at the cost of money to dispose of it - into an efficient energy source for domestic and commercial consumption.

 

  • The food industry

  • Textile industry

  • Bakery

  • Beverage production and distilleries

  • Pharmaceutical industry

  • Chemical industry

  • Urban heating

  • The leather industry

  • Industrial technological processes

  • Cogeneration

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New: Steam generators in mobile containers

 

The CTA1000 steam boiler can be delivered in sealed containers with the entire installation and its own treated water tank, feed pumps, wiring and electrical panel, pellet tank and automatic ash extractor . It is the ideal solution for energy providers, dramatically reduces installation cost and time, eliminates installation restrictions

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EcoHORNET steam generators installed in mobile containers that serve technological processes in a plastic waste recycling plant.

 

Equipment: 3 ecoHORNET saturated steam generators,

Capacity 600-1000 kg / h

Location: Buzau County, Romania

 

The user produces straw pellets, which he uses to generate steam.

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